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Harvard Case - Products Liability: The Innovation Responsible for the Rise and Fall of Takata

"Products Liability: The Innovation Responsible for the Rise and Fall of Takata" Harvard business case study is written by Dana Muir, Sean P. Burns. It deals with the challenges in the field of Strategy. The case study is 20 page(s) long and it was first published on : Apr 3, 2020

At Fern Fort University, we recommend a multi-pronged approach for Takata to navigate the aftermath of its product liability crisis. This strategy focuses on rebuilding trust, prioritizing safety, and fostering a culture of accountability while implementing a digital transformation strategy to enhance product development, safety testing, and supply chain management.

2. Background

This case study examines the rise and fall of Takata Corporation, a Japanese automotive parts manufacturer that gained prominence for its innovative airbag inflators. Takata's rapid growth was fueled by its disruptive innovation in airbag technology, offering a cheaper and more compact alternative to traditional inflators. However, this innovation ultimately led to a catastrophic product liability crisis, resulting in numerous deaths and injuries due to faulty inflators that could explode with excessive force.

The main protagonist of the case study is Takata Corporation, a company that initially achieved success through its innovative technology but ultimately faced severe consequences due to its flawed product design and inadequate safety testing.

3. Analysis of the Case Study

This case study presents a compelling example of the potential pitfalls of prioritizing cost-effectiveness over safety and the importance of robust quality control processes. To analyze the situation, we can employ several frameworks:

a. Porter's Five Forces:

  • Threat of New Entrants: The automotive parts industry has relatively high barriers to entry due to the need for significant capital investment and technical expertise. However, the emergence of new technologies and the increasing demand for electric vehicles could present opportunities for new entrants.
  • Bargaining Power of Buyers: Automakers hold significant bargaining power due to their large volume purchases and the availability of alternative suppliers.
  • Bargaining Power of Suppliers: Takata's reliance on a limited number of suppliers for key components, such as ammonium nitrate, gave these suppliers leverage.
  • Threat of Substitutes: The availability of alternative airbag technologies, such as those using nitrogen gas, posed a threat to Takata's dominance.
  • Competitive Rivalry: The automotive parts industry is highly competitive, with numerous players vying for market share.

b. SWOT Analysis:

  • Strengths: Takata's initial competitive advantage stemmed from its innovative and cost-effective airbag technology. It also had a strong presence in the global automotive market.
  • Weaknesses: Takata suffered from a lack of robust safety testing protocols, inadequate quality control, and a culture that prioritized cost-cutting over safety.
  • Opportunities: The company could leverage its existing global presence to expand into new markets and diversify its product portfolio.
  • Threats: Takata faced significant reputational damage, legal liabilities, and the potential for financial ruin due to the product liability crisis.

c. Value Chain Analysis:

  • Inbound Logistics: Takata's sourcing strategy relied heavily on a limited number of suppliers, making it vulnerable to supply chain disruptions.
  • Operations: The company's manufacturing processes lacked adequate quality control and safety testing protocols.
  • Outbound Logistics: Takata's distribution network was extensive, but it was challenged by the need to recall and replace faulty inflators.
  • Marketing and Sales: The company's marketing strategy focused on cost-effectiveness, which ultimately overshadowed its commitment to safety.
  • Service: Takata's customer service was inadequate in handling the product liability crisis, further damaging its reputation.

4. Recommendations

To rebuild its business and regain trust, Takata needs to implement a comprehensive strategy that addresses its core weaknesses and capitalizes on opportunities. This strategy should include the following key elements:

a. Prioritize Safety and Transparency:

  • Establish a robust safety testing program: Implement rigorous and independent testing protocols to ensure the safety and reliability of all products.
  • Adopt a culture of safety: Foster a company-wide commitment to safety, emphasizing transparency and accountability at all levels.
  • Enhance communication with stakeholders: Be transparent with consumers, regulators, and other stakeholders about the company's efforts to address the product liability crisis.

b. Implement a Digital Transformation Strategy:

  • Invest in advanced manufacturing processes: Leverage AI and machine learning to improve product design, quality control, and safety testing.
  • Enhance supply chain management: Implement a robust supply chain management system to ensure the quality and traceability of all components.
  • Develop a data-driven approach to product development: Utilize technology and analytics to identify potential safety risks and proactively address them.

c. Rebrand and Rebuild Trust:

  • Develop a new brand identity: Communicate a renewed commitment to safety and quality through a comprehensive rebranding campaign.
  • Engage in community outreach: Participate in initiatives to rebuild trust with consumers and demonstrate a commitment to corporate social responsibility.
  • Focus on customer service: Provide exceptional customer service to address concerns and build relationships with customers.

d. Seek Strategic Alliances:

  • Partner with leading automotive companies: Collaborate with reputable automakers to demonstrate a commitment to safety and quality.
  • Explore mergers and acquisitions: Consider acquiring companies with expertise in safety technology or supply chain management.

5. Basis of Recommendations

These recommendations are based on the following considerations:

  • Core competencies and consistency with mission: Takata's core competency lies in its engineering and manufacturing capabilities. By prioritizing safety and investing in digital transformation, the company can leverage these competencies to rebuild its reputation and achieve sustainable growth.
  • External customers and internal clients: The recommendations prioritize customer safety and satisfaction, addressing the concerns of external customers and internal clients.
  • Competitors: By embracing digital transformation and focusing on safety, Takata can differentiate itself from competitors and establish a stronger competitive position.
  • Attractiveness ' quantitative measures if applicable: The recommendations are expected to improve product quality, reduce costs, and enhance customer loyalty, ultimately leading to improved financial performance.

6. Conclusion

Takata's journey serves as a cautionary tale about the importance of prioritizing safety and transparency in business. By implementing the recommended strategies, the company can navigate the aftermath of the product liability crisis, rebuild trust with stakeholders, and achieve sustainable growth.

7. Discussion

Alternative approaches to addressing the crisis include:

  • Liquidation: This option would involve ceasing operations and selling assets to pay off creditors. While this approach might be the simplest solution, it would result in significant job losses and damage to the company's reputation.
  • Focusing solely on cost-cutting: This approach could involve reducing manufacturing costs and laying off employees to improve profitability. However, this would likely lead to further quality issues and erode customer trust.

These alternatives carry significant risks and are not considered viable in the long term.

Key assumptions underlying the recommendations include:

  • Takata's willingness to commit to a fundamental change in its corporate culture: This requires a genuine commitment to safety and transparency, which may be challenging given the company's past history.
  • The availability of sufficient financial resources: Implementing the recommended strategies will require significant investments in technology, safety testing, and rebranding.
  • The ability to rebuild trust with stakeholders: This will require sustained efforts to demonstrate a commitment to safety and transparency.

8. Next Steps

To implement the recommendations, Takata should:

  • Within 6 months: Establish a new safety testing program, appoint a dedicated safety officer, and launch a rebranding campaign.
  • Within 12 months: Invest in digital transformation initiatives, including advanced manufacturing processes and supply chain management systems.
  • Within 24 months: Achieve significant progress in rebuilding trust with stakeholders and demonstrate a commitment to safety and quality.

By following these steps, Takata can navigate the crisis, rebuild its reputation, and emerge as a more responsible and sustainable company.

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Case Description

This case begins with post-deposition thoughts of Sean Burns, a 23-year veteran of Takata Corp. The lawsuit that gave rise to the deposition was brought as a class action on behalf of people who alleged Takata's airbags caused them economic damages and/or personal injuries. In 2003, Takata learned that an inflator had ruptured in a driver-side airbag it had developed and manufactured. Another inflator ruptured in 2004, three in 2007, and more from 2008 through 2010. Throughout this time, Burns worked in concert with employees in other functional areas at Takata to determine the root cause of the inflator ruptures. He had led the team that developed the propellant inside the inflator and was part of the team that developed the inflator design that came under scrutiny. In addition to their deep concerns with safety, Burns and his Takata colleagues were confronting the complex type of situation that arises for a company facing potential liability for a defective product. Eventually, more than 40 million vehicles in the United States and over 100 million globally were recalled due to concerns with airbags manufactured by Takata.

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